World-Class Infrastructure & Cleanroom
Precision
automated vacuum emulsification, ISO 8 Class 100,000 cleanrooms, and high-speed
robotic packaging lines to produce zero-defect cosmetics at scale.
Positive-Pressure Cleanroom Suites for Flawless Compounding
Every batch at TATVAM is produced in strictly controlledatmospheres featuring multi-stage HEPA filtration, differential air pressure locks, and gowning air showers.
Our facility eliminates cross-contamination risks through dedicated air handling units (AHUs) for compounding, storage, and filling zones. Operators adhere to validated cleanroom gowning protocols, ensuring finished formulations meet microbial counts well below strict European Pharmacopoeia tolerances.
Automated Vacuum Reactors: Computerized heating, chilling, and emulsification cycles ranging from 50kg pilot runs to 2,000kg production batches.
Pharmaceutical Water System: Multi-pass Reverse Osmosis (RO) and EDI water generating high-purity USP-grade water with continuous UV loop sanitization.
In-Line Quality Monitoring: Digital sensors track temperature, mixer torque, pH, and vacuum seals at every phase of the compounding cycle.
50,000+
Sq. Ft. Built-up Cleanroom Facility
2,000 KG
Maximum Single-Batch Reactor Capacity
60,000+
Units Compounded & Packed Daily
100%
USP Water & Zero Liquid Discharge
Precision Compounding & Packaging Automation
Engineered for rapid turn-around times, flawless aesthetics, and airtight seal integrity.
Automated Tube Fillers
High-speed rotary tube filling machines handling laminated, plastic, and aluminum tubes with ultrasonic sealing, batch coding, and automatic trimming (up to 60 tubes/min).
Multi-Head Liquid & Serum Fillers
Pneumatic volumetric piston and peristaltic pump fillers configured for glass dropper bottles, lotion pumps, and spray nozzles without foaming or splashing.
Induction Sealing & Capping
Electromagnetic induction cap sealers ensure 100% leak-proof hermetic seals for e-commerce transit and air-freight compliance across domestic and international shipments.
Shrink Tunnels & Bundling
Automated L-sealers and heat shrink tunnels for tamper-evident film wrapping, barcode overwrapping, and multi-pack retail bundling.
Continuous Inkjet & Laser Coding
High-definition laser and CIJ coding systems print crisp batch numbers, manufacturing dates, expiry dates, and regulatory MRP legends.
Green Energy & Zero Discharge
Powered by roof-mounted solar arrays and supported by an in-house effluent treatment plant (ETP) ensuring 100% water recycling and zero environmental discharge.